Leak Testing Level 2

2017-06-19 10:00 to 2017-06-24 18:00
2017-07-17 10:00 to 2017-07-22 18:00
2017-08-21 10:00 to 2017-08-26 18:00
2017-09-18 10:00 to 2017-09-23 18:00

Training Description

Containers, vessels, enclosures, or other fluid system are sometimes tested for leaks - to see if there is any leakage and to find where the leaks are so corrective action can be taken. There are several methods for leak testing, depending on the situation. Sometimes leakage of fluid may make a sound which can be detected. Tires, engine radiators, and maybe some other smaller vessels may be tested by pressurizing them with air and submerging them in water to see where air bubbles come out to indicate a leak. If submerging in water is not possible, then pressurization with air followed by covering the area to be tested with a soap solution is done to see if soap bubbles form, which indicate a leak. Other types of testing for gas leaks may involve testing for the outleaking gases with sensors which can detect that gas, for example - special sensing instruments for detecting natural gas. U.S. federal safety law now requires natural gas companies to conduct testing for gas leaks upstream of their customer's gas meters. Where liquids are used, special color dyes may be added to help see the leakage. Other detectable substances in one of the liquids may be tested, such as saline to find a leak in a sea water system, or detectable substances may even be deliberately added to test for leakage.
Newly constructed, fabricated, or repaired systems or other vessels are sometimes tested to verify satisfactory production or repair. Plumbers often test for leaks after working on a water or other fluid system. A vessel or system is sometimes pressure tested by filling with air and the pressure monitored to see if it drops, indicating a leak. A very commonly used test after new construction or repair is a hydrostatic test, sometimes called a pressure test. In a hydrostatic test, a system is pressurized with water to look for a drop in pressure or to see where it leaks out. Helium testing may be done to detect for any very small leakage such as when testing certain diaphragm or bellows valves, made for high purity and utra high purity service, requiring low leak rate capability. Helium and hydrogen have very small molecules which can go through very small leaks.
Leak testing is part of the non-destructive test NDT portfolio that can be applied to a part to verify its conformity; depending on material, pressure, leak tightness specifications, different methods can be applied. International standards has been defined to assist in these choices. For example BS EN 1779:1999; it applies to assessment of leak tightness by indication or measurement of gas leakage, but excludes hydrostatic, ultrasonic or electromagnetic methods.
We can provide Leak Testing (UT) training courses and examinations suitable for the following certification schemes at Level 1 & 2.
SNT-TC-1A, CP 189 in accordance with your company written practice
If a candidate wishes to go direct to Level 2 without first taking the Level 1 route, the minimum requirements are the total accumulative requirements of both Level 1 and 2.
We can also provide Preparation training for ASNT Level 3
NDT Academy can tailor make the syllabus to satisfy the requirements of an individual’s company specific written practice if requested.
Leak Testing Level II Topical Outline
1.0 Introduction
2.0 Physical Principles in Leak Testing
3.0 Principles of Gas Flow
(Standard leaks, Capillary, Permeation)
3.1 Modes of gas flow
(Molecular and viscous, Transitional, Laminar, turbulent, sonic)
3.2 Factors affecting gas flow
3.3 Geometry of leakage path
(Mean free flow of fluid, Clogging and check valve effects, Irregular aperture size, Leak rate vs. cross section of flow, Temperature and atmospheric conditions, Velocity gradient vs. Viscosity, Reynolds number vs. Knudsen number)
4.0 Pressure and Vacuum Technology
4.1 Properties of a fluid
4.2 Gas properties
4.3 Pressurization
4.4 Leak testing background/noise variables
4.5 Detector/instrument performance variables
4.6 Measurement and data documentation
5.0 Vacuum Technology
5.1 Nature of vacuum
5.2 Vacuum measurement
5.3 Vacuum pumps
5.4 Vacuum materials
5.5 Design of a vacuum system
5.6 Maintenance and cleanliness
5.7 Analysis and documentation
6.0 Choice of Leak Testing Procedure & Practical Training
6.1. Basic categories of leak testing
(Leak location, Leakage measurement, Leakage monitoring)
6.2 Types of leak testing methods
(Specifications, Sensitivity)
6.3 Basic techniques
(Pressurization or evacuation, Sealed unit with or without tracer gases, Probing or visual leak location, Tracer or detector probing, Accumulation techniques)

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