NDT- ULTRASONIC CHECKLIST

UT, NDT Courses, NDT Training, NDT Institute in Chennai, NDT TRAINING JOBS IN CHENNAI, INTERNATIONAL NDT JOBS, JOBS FOR NDT LEVEL 2, JOB FOR NDT LEVEL 2, NDT JOBS IN KERALA, QC COURSE IN INDIA, QA QC COURSE IN CHENNAI, QA AND QC COURSE, QA QC COURSE IN KERALA, QA QC COURSES IN INDIA, QC/QA COURSES IN CHENNAI, QA QC CERTIFICATION COURSES, QA QC COURSES IN DELHI

This Audit Check List is used to audit the Ultrasonic Testing Facilities such as NDT Operator’s Training, Qualification, Competency, System Elements, Client Specified Procedures, Standards, Job Instructions, Acceptance Criteria, Equipment, Probes, Calibration Certificates, Calibration Blocks, Reference Blocks, Records, Worksheets, and Reports.

Name of the Laboratory:                                                          

Laboratory Accreditation No:

Ultrasonic criteria

Yes

No

Comment

Witnessing of testing

NDT Operator and System Elements

1. Has the work been allocated to an appropriate NDT operator? (i.e. trained, qualified, competent)

 

 

 

2. Does the NDT operator conduct the examination in accordance with the internal company procedure/standard?

 

 

 

3. Were job instructions adequate?

 

 

 

4. Is the current standard being used?

 

 

 

5. Is the current internal test procedure in use?

 

 

 

6. Are the current/relevant acceptance criteria being used?

 

 

 

7. Has all relevant information been obtained to perform the examination in accordance with the standard/client’s request?

 

 

 

8. Is the current worksheet (test record) being used?

 

 

 

9. Is the current reporting system being used?

   (i.e. if handwritten report to be issued)

 

 

 

Client- Specified Procedures

1. Does the NDT operator have access to any procedure(s) specified by the client?

 

 

 

2. Is testing being performed in accordance with the client-supplied procedure(s)?

 

 

 

Equipment

1. Are all operators issued with their own equipment (kits) containing probes, reference blocks and relevant standards? If not, is it clear who is responsible for calibrations, maintenance etc.

 

 

 

2. What type of ultrasonic flaw detectors does the facility possess?

 

 

 

3. Does the facility possess digital thickness meters? If ‘yes’, refer to Ultrasonic Thickness Testing Checklist.

 

 

 

Calibration

Are checks undertaken on the following:

1. Probe index Before use/Daily)

 

 

 

2. Beam angle (Before use/Daily)

 

 

 

3. Beam alignment (Before use/Daily)

 

 

 

4. Overall system gain (For new equipment or after overhaul)

 

 

 

5.Beam profile (1 month) (Where beam profile sizing methods are specified)

 

 

 

6. Resolution - pulse length (3 months)

 

 

 

7. Horizontal linearity (12 months)

 

 

 

8. Vertical linearity (12 months)

 

 

 

9. Digital thickness meters (Daily/before use) Records of 12 monthly calibration to be kept

 

 

 

Are the following calibration blocks readily available and accessible?

a. Block No 1 (IIW)

 

 

 

b. Block No 2 (IOW)

 

 

 

c. Block No 3

 

 

 

d. Block No 4

 

 

 

e. Block No 5 [miniature block]

 

 

 

f. Block No 6 [resolution block]

 

 

 

10. Have purchased calibration blocks been dimensionally verified eg., with vernier, micrometer etc. prior to use?

 

 

 

11. Does the facility have the manufacturer's certificates of compliance to confirm heat treatment, material etc. of the blocks?

 

 

 

12. Does the facility have an appropriate material range of calibration blocks? e.g. ferritic steel, austenitic steel, aluminium etc.

 

 

 

13. Where the facility has manufactured their own calibration blocks is there adequate documentation to confirm that the block conforms to AS 2083? e.g. heat treatment, grain size, dimensions, surface finish, variation in attenuation etc.

 

 

 

14. Have visual checks on condition (2 years) been recorded?

 

 

 

15. Is all the equipment suitable for the task(s) being performed?

 

 

 

Records/Worksheets

1. Are records/worksheets legible?

 

 

 

2. Do test records/worksheets contain:

 

 

 

a. Name of the testing authority

 

 

 

b. Identification details of the component

 

 

 

c. Product specification or application code number (acceptance standard/code)

 

 

 

d. Test method (e.g. AS 2207), procedure designation/specific technique and any departures from the method. e.g. details of areas not scanned due to limitations of access of due to parent metal discontinuities.

 

 

 

e. Method of establishing evaluation sensitivity

 

 

 

f. Area tested and the sizing method used

 

 

 

g. Surface condition, including type of preparation and any specific requirements, e.g., for welds whether the surface condition complies with requirements of Clause 3.3 (AS 2207-1994)

 

 

 

h. Serial number or unique identification of equipment and all accessories

 

 

 

i. Couplant used

 

 

 

j. Details of any repairs carried out

 

 

 

k. Details of any retests

 

 

 

l. results including description, location and size of any recordable discontinuities and whether the results comply with the product standard or application code

 

 

 

m. Other information required for description or assessment of test results

 

 

 

n. Date and place of test

 

 

 

o. Identification number of test

 

 

 

p. Identification of testing personnel

 

 

 

Reports

Do reports (interim, preliminary, field and final typed reports) contain the following:

a. A title (e.g. Ultrasonic test report)

 

 

 

b. Name of testing authority

 

 

 

c. Identification of the facility by its accreditation number and street address

 

 

 

d. Client’s name and address (for external clients)

 

 

 

e. Identification details of all areas, e.g. welds tested

 

 

 

f. Product specification or application code (acceptance standard/code)

 

 

 

g. Reference to test method (e.g. AS 2207-1994), the test procedure designation/specific technique and any departures from the test method (e.g. areas not scanned due to limitations of access or due to parent metal discontinuities)

 

 

 

h. Area tested and the sizing method used

 

 

 

i. Surface condition, including type of preparation and any specific requirements, e.g., for welds whether the surface condition complies with requirements of Clause 3.3 (AS 2207-1994)

 

 

 

j. Details of any repairs carried out

 

 

 

k. Details of any retests

 

 

 

l. Test data and whether it complies with the product standard or application code

 

 

 

m. Other information required for description or assessment of test results

 

 

 

n. Date and place of test

 

 

 

 

o. Report number (on each page) and date of issue

 

 

 

p. Identification of the NDT operator who performed the test

 

 

 

q. Signature and name of approved signatory or delegated signatory

 

 

 

r. Page number and total number of pages

 

 

 

s. A statement of the conditions pertaining to reproduction

 

 

 

Name of the Accessor      :                                                      Date of Audit                        :


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