Applied Intellect Articles

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Nondestructive Inspection of Boilers and Pressure Vessels

Introduction

DURING THE FABRICATION of a boiler, pressure vessel, and such related components as boiling water reactor piping or steam generator tubes, various types of nondestructive inspection (NDI) are performed at several stages of processing, mainly for the purpose of controlling the quality of fabrication.

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In-service inspection is used to detect the growth of existing flaws or the formation of new flaws. This can be done while the vessel is in operation or down for servicing. The inspection methods used include visual, radiographic, ultrasonic, liquid penetrant, magnetic particle, eddy current, and acoustic emission inspection, as well as replication microscopy and leak testing. The assurance of component quality depends largely on the adequacy of NDI equipment and procedures and on the qualification of personnel conducting the inspection.

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NDT- ULTRASONIC CHECKLIST

This Audit Check List is used to audit the Ultrasonic Testing Facilities such as NDT Operator’s Training, Qualification, Competency, System Elements, Client Specified Procedures, Standards, Job Instructions, Acceptance Criteria, Equipment, Probes, Calibration Certificates, Calibration Blocks, Ref

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NDT- MAGNETIC PARTICLE TESTING CHECKLIST

This Audit Check List is used to audit the Magnetic Particle Testing Facilities such as NDT Operator’s Training, Qualification, Competency, System Elements, Client Specified Procedures, Standards, Job Instructions, Acceptance Criteria, Equipments, Records, Worksheets, and Reports.

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Quick Break Test - Magnetic Particle Testing

Quick break is also known as fast break or controlled break and is the sudden ending or stopping (quick break) of magnetizing current. This breaking of the current results in a transient (eddy) current induced into the part.

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THE ADVANTAGES OF LASER ULTRASONIC FOR THE INSPECTION OF COMPLEX COMPOSITE PARTS

INTRODUCTION

Laser ultrasonics is rapidly becoming a well-known industrial technique for inspecting composites that provides large benefits over conventional systems in the inspection of complex contoured carbon-fiber reinforced polymer (CFRP) components (Osterkamp and Kaiser, 2008). The advantages of laser ultrasound over conventional systems for the inspection of complex shaped CFRP are multi-fold. Systems are typically able to rapidly scan the laser beam across the surface of the part with no knowledge of the part curvature, no special tooling or fixtures, and no contour following.

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NDT in Welding

Welding is a process by which two similar or dissimilar metals may be joined by heating them to a suitable temperature with or without the application of pressure and with or without the use of filler metal.

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NDT in Forging

In forging of both ferrous and nonferrous metals, the flaws that occur most often are caused by conditions that exist in the ingot, by subsequent hot working of the ingot or the billet, and by hot or cold working during forging. The non destructive Testing (NDT) methods most commonly used to detect these flaws include Visual, Magnetic Particle, Liquid Penetrant, Ultrasonic, Eddy Current, and Radiographic Inspection. This article discusses the applications of these methods to forging.

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NDT in Corrosion

Corrosion is the deterioration of a metal as a result of chemical reactions between  the metal surrounding & environment. Both the type of metal  and the environmental conditions, particularly what gases that are in contact with the metal, determine the form and rate of deterioration. It Occurs all the time Attacks many structures in a plant Shortens useful life of  plant equipment Creates safety and environmental problems Increases production downtime .

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Infrared Thermography Inspection of Buildings

Thermal imaging is an advanced Non Destructive Method for detecting deficiencies or abnormal conditions within a building. The infrared thermal imaging camera can capture moisture and temperature differentials which reveal water penetration.

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Eddy Current Testing Checklist

Eddy-current testing uses electromagnetic induction to detect flaws in conductive materials. There are several limitations, among them: only conductive materials can be tested, the surface of the material must be accessible, the finish of the material may cause bad readings, the depth of penetration into the material is limited by the materials' conductivity, and flaws that lie parallel to the probe may be undetectable.

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