Performance Recommendations, Cool your exhaust temperature with the Wide Band O2 upgrade find most of the information you want on one page. Use Loctite 271 on threads. 1979 - Late 1984 Torque Specs. Countershaft nut (early 1983 and earlier) is 105-120 ft-lbs torque. WEB Links After that, you need to lock the jam nut and pull the clutch a couple of times for setting the ball and ramp. Tappet Screen Plug You can refer to the answers. Thanks guys.. will be stopping bye the dealer today to get some other stuff. See Figure 2. It becomes even more important when you have a Harley Davidson motorcycle. In this book, it states: Clutch hub nut@ 50 lbs. You might wonder about their paint codes if youre lucky enough, Read More An In-Depth Discussion on Harley Davidson Paint CodesContinue, Your email address will not be published. Battery. Evolution 80 Manufacturers change sizes quite frequently. Chapter 8 Electrical System torque specifications (page 8.4) states: Starter jackshaft bolt84 to 108 inch-lbs (9.5 to 12.2 Nm) The starter jack shaft bolt in the 2003 Dyna Parts Catalog (page 30 & 31) is item 6 in the list, it is called:- Part No. '21 LowRider S, Kinda stock. This engine is designed to use unleaded fuel. Oil Pump cover bolts Things may get scary when you lose the original Harley key as it blocks your access to the motorcycle. TorqDrive provides more disks in less space, allowing us to add up to 6 additional frictions disks to the clutch pack over stock. You, Read More Who Manufactures Harley Davidson Spark Plugs? For doing that, you need to secure the adjuster by using a wrench. Harley Twin Cam and Evo engines have been among the top debating issues for Harley lovers in the past two decades. lbs. Lastly, adjust the clutch cable to 1/16 to 1/8 inches off the bracket. The manufacturer has declared that some of the 2016 model Harley Davidson bikes are not fully disengaging. To avoid over-tightening the clutch adjuster, you should use your fingers and tighten till you feel that the adjusters bottom out. 1.The Harley Davidson ready reference torque value booklet - YouTube; 2.Harley General Torque specs; 3.Bolt Torque Values - Nightrider.com; 4.2001-2009 Harley Touring Engine Specifications & Torque Specs; 5.torque specs - Harley Davidson Forums; 6.Tools and Torque Specifications - Ride It Wrench It; 7. Harley-Davidson CVO Road Glide Specs. After that, you can use some non-petrol-based silicon lube on the friction plates. Manage Settings : 4358A Description: SCREW, #10-32 X 5.250 hex head zinc plate Harley-Davidson's Screamin' Eagle motorcycle clutch kits can increase the torque-handling capacity of a bike's clutch. Contact point (2) must have edge of drill touching the edge of fork leg. The above list has only described the torques for different parts where you will need the wrench. EVO Exhaust Testing 10 foot pounds Given the clutch is part of the torque multiplication equation, BAKER is a proud manufacturer of American aftermarket clutches for Harley-Davidson motorcycles. Upper Stud acorn nut Needs torque specs for 2007 Harley-Davidson Dynasuperglide clutch and primary bolts Install primary cover and gasket using the sixteen screws with captive washers tightening in sequence from center to front alternately top then bottom the middle to rear alternatively top to bottom to the rear of the cover to 100-120in-lbs (11.3-13.5 Nm) in . Making Drag Pipes Work, SHOP TALK By the way, if you have original flywheels, I would avoid the use of an air impact device on the compensating sprocket. Kinda a tall order, but would anyone know the torque specs for the engine covers of the rushmore roadglides? '05 Carbed Night Train (Sold) 111 rwhp, 112 rwtq Best 1/4 ET 12.557s Best 1/4 MPH 108.59. 27 0 obj<> endobj xref 27 41 0000000016 00000 n Sometimes, you may even like to customize the bike. Gear Ratios Address what you may be asking? Two lines in nut on Compensator and one line in clutch hub nut. 22.71 litres (6.00 US gallons) Oil capacity. Clutch cover bolts are 7.2 ft-lb, according to the service manual (86.4 in-lb). The clutch hub nut, the large nut holding the inner and outer clutch hubs on, torques to 110-150 foot pounds. SPECIFICATIONS . lb.) 140 ft-lbs. 35-40 foot pounds. lbs. Installation, Maintenance and Tuning Index will help you Dec 10, 2011. colonelangus said: 100 inch pounds is 8 foot pounds. There you will find explanations on Harley Clutch Adjustment Torque specs too. Compensating sprocket nut is 80-100 ft-lbs., all years. And this article will provide you the ultimate guideline to do that task without experiencing any troubleshooting issues. Inspection of major fasteners is an important part of service. 2001 Harley Davidson Touring H-D Service Manual & 2001 H-D Electrical Diagnostics Manual for Harley Models: FLHTCUI Ultra Classic Electra Glide (2001), FLHTC/I Electra Glide Classic (2001), FLHT Electra Glide Standard (2001), FLTR/I Road Glide (2001), FLHRCI Road King Classic (2001), FLHR/I Road King (2001) and also contains the 2001 H-D FLT Police Model Service Manual Supplement and 2001 H-D FLTRSEI2 Service Manual Supplement. While you are removing the cover, keep one hand on it to avoid any breakage or other damages that may arise. 191. First, you need to retreat the adjusters off on the clutch cable for getting lots of slack at the lever. 0000005197 00000 n Harley-Davidson CVO Limited Specs. It's time to torque the pulley nuts for my belt drive. Get XiED(tm)! monster ruin your riding. but in actual section dealing with side cover it calls for 10-12 ft. lbs. I just tighten the rocker covers about as tight as I can get them with a short 1/2" wrench alternating diagonally with the . Hello all.. me again.. well im putting my clutch and compensator back together. Which my wrench clicked at about 120. And because of that, when you are releasing the lever, it is not allowing the clutch plates for full engagement. 0000001116 00000 n I just wanted to do an experiment to see how tight the factory 150-160 ft/lbs is compared to the new torque procedure. Tighten in star pattern from bottom We and our partners use data for Personalised ads and content, ad and content measurement, audience insights and product development. The torque specs are the same as with any Evolution engine. In case a situation ever arises where a Harley Davidson Hydraulic Clutch Problems needed to be fixed, How To Adjust Harley Hydraulic Clutch? in. Chrysler 300 and Dodge Charger 2006-2008 Torque Specifications Repair Guide. Proceed as follows: a. With the information shared above about harley davidson torque specifications , we hope we have brought useful knowledge and the best choices to you. Stutter Box May 16, 2006. 0000004274 00000 n __transmission sprocket nut at 60.. Plus, at times, you may want to upgrade the motorcycle. After that, tighten the lever or turn it inward for the opposite effect. Step 1 I don't think there is a difference in clutch adjustment procedures. Well, duh, yeah, different year, make of bike, hell, even a different size of the engine! The Harley-Davidson Street 500 model is a Custom / cruiser bike manufactured by Harley-Davidson . 2003 Harley Davidson Touring 2003 H-D Touring Service Manual, 2003 H-D Electrical Diagnostics Manual, 2003 H-D Police Model Service Manual Supplement and 2003 H-D FLHRSEI2 Service Manual Supplement for: 2003 Harley-Davidson FLHTCUI Ultra Classic- Electra Glide, 2003 Harley-Davidson FLHR/FLHRI Road King, 2003 Harley-Davidson FLHT Electra Glide -Standard, 2003 Harley-Davidson FLHRCI Road King -Classic, 2003 Harley-Davidson FLTR/FLTRI Road Glide, 2003 Harley-Davidson FLHTC/FLHTCI Electra Glide- Classic, 2003 FLHP, FLHTP and FLHRSEI2. You really, really need the instructions on the diaphram spring adjustment. Ratman said: . The engine produces a maximum peak output power of 100.00 HP (73.0 kW)) @ 5020 RPM and a maximum torque of 165.43 Nm (16.9 kgf-m or 122.0 ft.lbs) @ 2250 RPM . Keep in mind this is the one for the 2007 modeles . According to the companys instructions, Harley Davidson will inform the owners about it. After that, remove the jam nut with a wrench or screwdriver, which kept your clutch adjuster in place securely. Some say Harley Evo is the best Harley engine, while others say, Read More Harley Evo. Khrome Werks AR100 test General Information Price. 115 in lbs for the primary screws. Then you need to adjust the tension in the clutch cable and loosen until the handle gets between 1/16 or 1/8 inches of play. Need to fix your Harley Davidson Touring bike? 28-35 foot pounds The other question I have issues over is what size of socket or wrench to use. Now rub the backside of the lever where it is hitting the handle grip. Read More. First is the BAKER 4-Speed Clutch, a modern 18-tooth spline configuration that is a major upgrade on the stock tapered mainshaft and clutch. 2001-2009 Harley Davidson HD Touring Engine Specs & Torque Specifications. 0000004810 00000 n Laced Wheel Yet, it covers a massive space. 70-80 inch pounds Once you go through the PDF files for different Harley motorcycle models, you will know the values precisely. If you are unsure of the proper torque value to use, here is a general chart of fastener torque values. 2002 Harley Davidson Touring Service Manual & 2002 H-D Touring Electrical Diagnostic Manual for models: FLHTCUI Ultra Classic Electra Glide (2002), FLHTC/FLHTCI Electra Glide Classic (2002), FLHT Electra Glide Standard (2002), FLHTCUI Ultra Classic Electra Glide (2002), FLTR/I Road Glide (2002), FLHRCI Road King Classic (2002), FLHR Road King (2002), 2002 FLT Police Models Service Manual Supplement and 2002 FLTRSEI2 Model Service Manual Supplement. Rear Wheel Sprocket bolts 0000009563 00000 n 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. Front Brake Disc screws 0000007800 00000 n Transmission sprocket nut: 80-90. The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 Street Glide Special with a 103cu engine: 175 ft-lbs. Insert a 7/16 in drill bit (1) through hole in front axle. Save my name, email, and website in this browser for the next time I comment. Two lines in nut on Compensator and one line in clutch hub nut. 0000033698 00000 n 27-32 foot pounds Search the site SUPPORT THE CHANNEL:Insta360 Affiliate Code: https://www.insta360.com/sal/one_x2?insrc=INRJ1C9Find the parts on Amazon! Id call your service department to double check your numbers. Upper Engine mounting bracket: Set the cable aside for later re-installation. This is from the 17 Touring Service manual. Clutch lever free play: 1/16". Rear Brake Disc screws When I get this question it is not one I will answer. As the 115th anniversary celebration. 0. -EFI modifications explained, Modification, Copyright 2023 Ride It Wrench It on the Foodie Pro Theme. Refer to applicable Service Manual. Discussion in 'Dyna Models' started by JDDennison, Oct 7, 2013. The following summaries about harley davidson torque specifications will help you make more personal choices about more accurate and faster information. Color options. Note: The information below should not be used as a reference as this is only a sample of information typicaly found in a service manual. Cougar. 15-30 inch pounds T-45 Torx 3/8" - 33 ft. lbs. I would also encourage other viewers not to answer this question either. For a Dyna Low Rider the Outer Primary Cover is 108-120 inch (9-10 ft.) lbs. Agreed! Clutch Hub Nut 84) 110 - 150 ft lbs: Mainshaft Nut 85) 35 - 65 ft lbs: Access Cover Screws 86) Rocker arms are 18-22ft. 25-40 foot pounds Use 75/90 wt in the differential on 1963 & newer Harley & Columbia. 0000003541 00000 n I also understand that a lot of people would like to work on their bikes, and thats great. Nightrider.com Reduce Engine Ping, High Heat on 2007/08 HD Selecting a cam or 10-12 Nm. tourbox. Next, increase the amount of slack in the clutch cable, and if its frozen solid, use some wd-40 on that. is that right? Compensating Sprocket nut Reduce Engine Surging -EFI basics explained The bottom line is this: If you are wanting to wrench on your bike get a service manual for your specific make, year, and model. There are to many variables on torque specifications between brands, makes, models, and even years of bikes. Twin Cam 88/95 The engine lubrication system consists of a twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sump oil pump and 10 micron media, filtered between pump and engine with pressure 30-38 psi (207-262 kN/m2) at 2000 rpm and normal operating temperature of 230o F (110o C). 0000013023 00000 n Then we've got the BAKER 9-Plate Street . (0.97-1.09 mm)Spark plug torque - 12-18 ft-lbs (16-24 Nm), Pump - Twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sumpPressure - 30-38 psi (207-262 kN/m 2 ) at 2000 rpm and normal operating temperature of 230o F (110o C). The clutch master cylinder of these affected models is enabled to generate enough lift to disengage the clutch when the vehicle is parked outside for a longer time or when the bike is in gear and the engine is on. EVO 0000016060 00000 n You have to understand there are different levels of mechanical aptitude. Engine Tuning I have had best luck splitting the difference between the upper and lower values. Triple Tree Pinch Bolts By nucseal in forum Harley Trike Conversions Replies: 3 Last . It never ceases to amaze me on how many people seem to think that every nut and bolt on every model and year of bike are the same. Camshafts Posted on Sep 24, 2009 0000031803 00000 n The clutch adjustment is an easy and quick task that you can even perform at your place all by yourself. Bottom bolt, 50 foot pounds 100 in lbs for the clutch diaphragm bolts. How to get Professional Tuning Results Visit the Home page to get the complete factory service manual for your 2001-2009 Touring motorcycle and get it delivered to your computer in just seconds! for 2007/08 HD, Harley Camshaft It will help you know the torque values precisely. The diaphragm spring bolts should be 90-110 in/lbs. Get the proper tools and know how to use them. Land Speed Racing GalleryCV Carburetor It is supposed to go into the second more comfortably and then shift through into the first without grinding. Could someone tell me which is correct? MT MT 4. When you dont know about Harley Davidson torque specifications, you wont be able to service or upgrade the motorcycle. After that, you should test it out by riding your bike on the road. After that, go down in the transmission cover area, where you can notice that the shaft has a slot. Clutch hub nut (left handed threads) 60-80 foot pounds. Nut Description Nut Size Tightening Torque Where Notes; Engine Sprocket Nut (Crankshaft) 1991-1997 Models: 1-1/8" Nut: 150-165ft-lbs : at Rotor Assy *HD Tech Tip 211 - September 16, 2005 Flywheel Sprocket Shaft Nut Torque Update The flywheel (engine) sprocket shaft nut torque for 2004 & later Sportsters and 2003 & later Buell XB models has been changed. Then, you need to gently pull up on the clutch cable once again and observe till you felt a point where the clutch fork seems engaging. Brake Line Banjo Fittings Harley-Davidson 1200 Custom Specs. lbs. There is an issue if they cannot determine the size of the socket or wrench they will need. If the chain is too tight or too loose, then adjustment is necessary. Open the derby cover so you can see the primary oil level. Yet, they will need regular maintenance. Within 7000 miles the nut came loose. Therefore, tighten the jam nut . Modification, But I read somewhere that mid-ninties Evo's should be about 80 lbs on clutch nut,and 130-150 ft. lbs. Who Manufactures Harley Davidson Spark Plugs? remember to move the torque wrench quick and steady or you will over torque the fastener. With over 100 videos uploaded and the vast majority of those relating directly to performing some kind of upgrade, customization, maintenance or repairs on motorcycles two questions surface with some frequency. Then, release the jam nut that you can view on top of the adjuster to keep it in place. lordharold Active Member. So the more torque the engine produces the more torque it applys to the clutch disc so the stronger it can hold. We also found 79 foot-pounds of torque capacity for the 1340-cc Evolution engine at 3500RPM. 0000015868 00000 n 83. When component part replacement is necessary, use the engine type and serial number to identify the correct part. In the above table, we have only described Harleys most widely required torque numbers. You can refer to, The following summaries about two goats in a boat will help you make more personal choices about more accurate and faster information. 15-17 foot pounds Or did you lose the key to your Harley Davidson? Engine sprocket nut torques to 150-165 foot pounds. Regency Suspension Bridge- Mills County, TX, Reset Service Mileage Indicator 2022 Harley Davidson Touring Motorcycle, San Diego Road Trip- Return To Fort Worth Texas, Fort Worth TX To San Diego CA- Days 2 And 3. I just installed and screaming eagle clutch kit and I need to know the torque specs for the clutch spring bolts and primary cover. Shop Manual Appendix Santo_R 4 yr. ago. That did say maxium of 50 degree. I did read where some guys had gone to a machine shop and had the end shaved off a little bit. 45-55 foot pounds as long as the 2050 is made for primary,transmission application. Clutch hub nut (left handed threads) 60-80 foot pounds. Shovelhead There is nothing wrong with different aptitude levels and how much someone is willing to wrench on their bike. 0000006600 00000 n Actually, it's 96 in lb = 8 ft lb, but 100 is close enough. BMW Motorcycles has equipped it with a powerful 895cc engine that delivers 99 horsepower and 67 lb-ft of torque, paired with a six-speed transmission for smooth gear changes. MPH at RPM 70 foot pounds In general, you do not need to worry about Harley Davidson hydraulic clutch adjustment. (85 cc) bathtubCam system - Twin cams, chain driven with spring loaded tensionersMax. Cam / Nosecone Cover screws lordharold, Jun 2, 2012. Rocker Cover VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. <0.010", check with feeler guage between spring and straight edge across face of diaphram spring. Hello all.. me again.. well im putting my clutch and compensator back together. 5. 0000032160 00000 n Nitrous Oxide How did I know you werent using a service manual? 0000035146 00000 n 0000003988 00000 n 12 V, 28 Ah, 405 CCA sealed and maintenance-free. SOURCE: need dry clutch torque specs for a ducati monster s4. 70-80 foot pounds, Front Axle nut They say using a specified tire with, Read More Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles?Continue, Harley-Davidson has a long and storied history. Good questions! We have briefly discussed Harley Davidson torque specifications for only a few components and models. 14-21 is or seems to be a big difference . 0000007875 00000 n two old goats arthritis formula reviews . 0000030849 00000 n Use my videos as a visual reference before or as your working on your bike. But I have a question about the torque vaules. 30-40 foot pounds My next concern at that question is: "are they even capable of properly using tools if they cant even figure out what size socket or wrench they need for a nut or bolt?" A 5/16-inch bolt should be tightened to 12 foot-pounds. <>/ExtGState<>/Font<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/MediaBox[ 0 0 612 792] /Contents 4 0 R/Group<>/Tabs/S/StructParents 0>> 28-32 foot pounds Belt Drive The torque specs are the same as with any Evolution engine. Exhaust When the question comes up about socket sizes my immediate thought is "are they even working on the same make and year of bike?". 10. Re-install the clutch basket into the primary case (with chain and the associated components!). Tighten the hub nut using the factory torque specifications (50-50 foot lbs.) 94660-37B, and a torque wrench, tighten the nut to 50 ft-lbs.