Visual Testing - Level I Topical Outline


1.0  Introduction
  • 1.1  Definition of visual testing
  • 1.2  History of visual testing
  • 1.3  Overview of visual testing applications

2.0  Definitions

Standard terms and their meanings in the employer's industry

3.0  Fundamentals
  • 3.1  Vision
  • 3.2  Lighting
  • 3.3  Material Attributes
  • 3.4  Environmental Factors
  • 3.5  Visual perception
  • 3.6  Defect and indirect methods

4.0  Equipment
  • 4.1  Mirrors
  • 4.2  Magnifiers
  • 4.3  Borescopes
  • 4.4  Fiberscopes
  • 4.5  Videoprobes
  • 4.6  Remote Visual Inspection Systems
  • 4.7  light sources and special lighting
  • 4.8  Gages (welding, go/no-go, etc.)Templates, scales, micrometers, callipers, special tools, etc.
  • 4.9  Automated systems
  • 4.10 Computer-enhanced systems

5.0  Employer – Defined Applications

(Includes a description of inherent, processing and service discontinues.)

  • 5.1  mineral –based material
  • 5.2  metallic materials , including welds
  • 5.3  organic –based materials
  • 5.4  other materials ( employer defined)

6.0  visual testing to specific procedures
  • 6.1  selection of parameters
  • 6.1.1 inspection objectives
  • 6.1.2 inspection checkpoints
  • 6.1.3 sampling plans
  • 6.1.4 inspection patterns
  • 6.1.5 documented procedures
  • 6.2  Test Standards/calibration
  • 6.3  Classification of indications per acceptance criteria
  • 6.4  Reports and documentation

7.0  Practical Training

Light Intensity Measurements, Evaluating discontinuities in Cast, Rolled, Forged, Welded and inspection of engineering components

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